Auwell started Sheet Metal Agriculture Machinery OEM Parts development in year 2011, mostly for AGCO MASSEY-FERGUSON BX200 series. It covers various sectors from simple stamping parts to heavy duty and complex assembling groups.
農業機械産業には独自の要件があり、図面の要件に従って適切な材料と製造プロセスを使用することが重要です。 Auwellは、製品の品質を確保するために、TS16949に登録された経験豊富な製造業者からの農業機械OEM部品の製造を組織しています。
The process of Agriculture Machinery OEM Parts manufacturing includes 4 steps - cutting, forming, assembling, and surface treatment.
-切断プロセス
We offer various cutting options with thickness ranged from 1 mm to 150mm, this includes oxygen cutting, laser cutting, plasma cutting. For small parts, the stamping is the most common way for material blanking.
-成形プロセス
The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.
-組み立て
For Agriculture Machinery OEM Parts, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distortion after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspection, ensuring the complete functionality of the product.
-Surface Treatment
農業機械のOEM部品の通常の表面処理プロセスには、電気泳動(KTL)、粉体塗装、塗装、亜鉛メッキが含まれます。すべての表面処理について、コーティングの密着性、厚さ、塩水噴霧試験、またはその他の試験をご要望に応じて提供します。アルミニウム材料には陽極酸化が利用できます。
Technical Specifications
-Material
軟鋼、ステンレス鋼、銅、真ちゅう、アルミニウム、および合金鋼。
-Machine capacity
1,200 ton hydraulic press machine, 800 ton stamping machine, material cutting thickness up to 150mm for oxygen cutting, 60mm for plasma cutting, and 25mm for laser cutting. Maximum part size: 2,000*1,500mm.
-その他の仕様
Auwell is capable in designing and developing necessary tools for Agriculture Machinery OEM Parts including forming dies, fixtures for welding, and test gauges for mass production QC. CMM is available for sample dimensional inspection. Surface treatment includes KTL, powder coating, painting and zinc plating. Flow Chat and Control Plan will be submitted to the client for discussion before production. PPAP documents are submitted together with the initial samples.
利点
-豊富な経験
More than 9 years of experience in Agriculture Machinery OEM Parts development and production, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.
-速いターンアラウンド
通常、3営業日以内に見積もりを提供します。最新の製造技術と設備を組み合わせることで、Auwellは簡単なプロジェクトのためにわずか3週間で高速のプロトタイプを提供できます。
-Comprehensive Solution Provider
Auwell provides comprehensive services for Agriculture Machinery OEM Parts starting from designing, through prototyping, tooling/fixture development, sampling, mass production, and to logistic and post-sale support.
-厳格なQCポリシー
The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspection to griculture Machinery OEM Parts orders. Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional inspection, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before production, making sure all QC processes are in accordance with TS16949 requirements and drawing specifications.
-柔軟な支払い期間
工具代は前払いである必要があります。大量生産の場合、柔軟な支払い条件を提供し、合理的なクレジット条件が与えられ、クライアントは受け取った製品に満足した場合にのみ支払います。長期プロジェクトの場合、短納期の要件に対応するコールオフ在庫サービスを提供します。
以下の農業機械OEM部品のカタログは、Auwellが製造し、世界中の著名なクライアントに提供したものです。詳しくは関連写真をクリックしてください。ほとんどの製品はデモンストレーションのみを目的としていますのでご注意ください。
AGCO 6274026M91 Levers Assy
AGCO Lever Bracket WLD ASSY
AGCO BX200 3587610M91 Toolbox